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Manage Production – Ex PCS
ExPCS Simplify Automate Grow
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Existco Online Support

Manage Production

Plan, control, and report on factory floor production in real-time. Analyse and report on production yields, costs, giveaways, and operator performance.
Talk to an expert

Home / Managing Production

  • Overview

Managing Production

Plan, control, and report on factory floor production in real-time. Analyse and report on production yields, costs, giveaways, and operator performance.
Talk to an expert

QA Module

ExPCS QA Module eliminates any manual paperwork, and forms that are currently used for HACCP, SQF or any other QA systems. We digitise all your paperwork and use mobile Tablets with live connectivity like Wi-Fi 4/5G Capabilities to send collect form data back to the system.

The QA auditor then can report on all data collected in the defined format required in the back office and make sure all data is collected effectively.

We have ability to schedule form collection email alerts and warn on missed data entry that was planned.

Quality Assurance

Simplifying the complex

  • Eliminate manual paperwork
  • Digitise paperwork for seamless processes
  • QA Auditor controls documents to ensure process integrity
  • Powerful scheduler for data sync and collection
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Batching & Yielding

ExPCS Batching & Yielding Module is part of the Production feature set and allows any production process that has an input and an output to be properly quantified and assist making sure the process is profitable. Some of these processes could be Carcass Boning, Food Value Add Processes, such as Portioning, Crumbing, Corning, Marinating, Burger, Sausages Making, and many more.

The batching and yielding are live, with batching and yielding of Weight as well as Cost and profits. The process is streamlined, easy and fast to use by production staff on touch screen computers, tablets and mobile computers.

Batching and Yielding

Simplifying the complex

  • Customisable for any process with an input or output component
  • Quantify production efficiency
  • Live data for instantaneous results
  • Industry specifc technology
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Recipe Management

The ExPCS Recipe Management Module is feature rich and fit for purpose. It has ability to use ingredients, costing, Instruction linked to various process stages, Cater for Waste by weight or percentage, Record Ingredients batch numbers and Production dates are options, Master Recipe Ingredient, Barcode Scanning, Scales, Manual Entry, Printing of pick list, Recipe within a Recipe (Multi-layer recipes).

The ExPCS Recipe Management Module works on touch screen computers, tablets, and mobile computers, and provides mobility where needed and fixed mount capabilities where necessary.

The ExPCS Recipe Management Module is also linked to our Production Planning Module.

Recipe Management

Simplifying the complex

  • Link recipes to production
  • Plan and control potential waste
  • Multi layer recipes
  • Works across multiple devices
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Interface to Specialised Production Equipment

The ExPCS has tight integration with various production equipment, like: Platform Scale, Floor Scale, Rail Scales, Inline Weight Labeller, X-Ray Machines, Metal Detector, Print and apply Label applicators for Carton/Pallet automatic labelling, Barcode Scanners, Unattended Barcode Scanner over conveyor belts, Grading Equipment, Multi Weigh Header, any many more, this is a true agile system with limitless connectivity. 

Some of the brands we work with are : Wedderburn, Digi, Espera, Bizerba, Dibal, Ishida, Toledo, Marel, AnD, and many more.

Interface to specialised production equipment

Simplifying the complex

  • Link the powerful ExPCS platform to specialised production equipment
  • Agile systems design allows for seamless integration to production
  • Supports many industrty standard brands
  • Can't see your specific equipment, contact us to find out how we can connect
Talk to an expert

Hardware Options

Label printer

Label Printer
Scale

Scale
Barcode Printer

Industrial Barcode Printer
Illus mobile computer

Mobile Computers
Industrial Wireless

Industrial Wireless
Industrial Wireless

Industrial Wireless
POS Equipment

POS Equipment
POS Equipment

POS Equipment
Illus weigh labelers

Inline Weight Labellers
Xray Machines

X Ray machines
Weigh Graders

Weigh Graders
Illus portion slice

Portion Slicers

ExPCS Existco Plant Control System Editions

Basic

Basic

On premises server deployment that implements the standard features needed to run your inventory, manufacturing, shipping and receiving. Ideal for smaller single site companies that need to solve batching and inventory issues (inconsistency, poor quality, scrap or wasted products). Supports limited hardware.

See Pricing
professional

Professional

On premises server deployment that implements the advanced features needed to run your inventory, manufacturing, shipping and receiving. Ideal for larger site companies that need to solve batching and inventory issues (inconsistency, poor quality, scrap or wasted products) and advanced warehouse management. Supports limited hardware.
See Pricing
Enterprise

Enterprise

On premises server deployment that implements the advanced features needed to run your inventory, manufacturing, shipping and receiving. Ideal for larger site (or multi-site) companies that need to solve batching and inventory issues (inconsistency, poor quality, scrap or wasted products) and advanced warehouse management. Supports unlimited hardware. Allow unlimited, real-time exchange data with ERP or Accounting software.

See Pricing

What did our customers say?

  • EXPCS Credentials

Accreditations and Certifications

  • Contact Us

Speak to an expert

If you have any questions or queries. Feel free to email us via the contact form or call us on +61 8 9227 0088

Contact Information

Phone Number

08 9227 0088

Email Address

sales@existco.com.au

Address

10 Weir Road, Malaga, WA, 6090

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