Plan, control, and report on factory floor production in real-time. Analyse and report on production yields, costs, giveaways, and operator performance.
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ExPCS QA Module eliminates any manual paperwork, and forms that are currently used for HACCP, SQF or any other QA systems. We digitise all your paperwork and use mobile Tablets with live connectivity like Wi-Fi 4/5G Capabilities to send collect form data back to the system.
The QA auditor then can report on all data collected in the defined format required in the back office and make sure all data is collected effectively.
We have ability to schedule form collection email alerts and warn on missed data entry that was planned.
ExPCS Batching & Yielding Module is part of the Production feature set and allows any production process that has an input and an output to be properly quantified and assist making sure the process is profitable. Some of these processes could be Carcass boning, Food Vale Add processes, Like Portioning, Crumbing, Corning, Marinating, Burger, Sausages Making, and many more.
The batching and yielding are live, with batching and yielding of Weight as well as Cost and profits. The process is streamlined and east and fast to use by production staff on touch screen computers, tablet sand mobile computers.
The ExPCS Recipe Management Module is feature rich and fit for purpose. It has ability to use ingredients, costing, Instruction linked to various process stages, Cater for Waste by weight or percentage, Record Ingredients batch numbers and Production dates are options, Master Recipe ingredient, Barcode Scanning, scales, manual Entry, Printing of pick list, Recipe within a Recipe (Multi-layer recipes).
The ExPCS Recipe Management Module works on touch screen computers, Tablets, and mobile computers, and provides mobility where needed and fixed mount capabilities where necessary.
The ExPCS Recipe Management Module is also linked to our Production planning Module.
The ExPCS has tight integration with various production equipment, like: Platform Scale, Floor Scale, Rail scales, Inline Weight Labeller, X-Ray Machines, Metal Detector, Print and apply Label applicators for Carton/Pallet automatic labelling, Barcode Scanners, Unattended barcode Scanner over conveyor belts, Grading Equipment, Multi Weigh Header, any many more, this is a true agile system with limitless conenctivity.
Some of the brands we work with are : Wedderburn, Digi, Espera, Bizerba, Dibal, Ishida, Toledo, Marel, AnD, and Many more.
On premises server deployment that implements the standard features needed to run your inventory, manufacturing, shipping and receiving. Ideal for smaller single site companies that need to solve batching and inventory issues (inconsistency, poor quality, scrap or wasted products). Supports limited hardware.
On premises server deployment that implements the advanced features needed to run your inventory, manufacturing, shipping and receiving. Ideal for larger site (or multi-site) companies that need to solve batching and inventory issues (inconsistency, poor quality, scrap or wasted products) and advanced warehouse management. Supports unlimited hardware. Allow unlimited, real-time exchange data with ERP or Accounting software.
If you have any questions or queries. Feel free to email us via the contact form or call us on +61 8 9227 0088
08 9227 0088
sales@existco.com.au
10 Weir Road, Malaga, WA, 6090
The Existco Plant Control System (ExPCS) is an all-in-one solution designed for any production environment. It seamlessly interfaces with accounting systems to manage sales, purchases, warehouse operations, and inventory.
08 9227 0088
sales@existco.com.au
10 Weir Road Malaga WA 6090
